Weekly Summary
JP Plug Type
JP PSE Compliance
AU Cable & Fulfillment
Pipecleaner & OK2Ship
Early Access Units
2
On Track
Japan (B2B) • NZ
2
At Risk
Japan (B2C) • Australia
5+
Planning Phase
KZ • IN • TW • TH • PH • VN
APAC Country Readiness — June 2026 CPL
CountryCPL LaunchCPL DeltaComplianceFulfillmentKey BlockerOverall
Japan1 Mar 2027No changePlug Type + PSEKVNPlug type decision pending safety/legalYELLOW
New Zealand30 Mar 2027No changeTrackingVia KAUNoneGREEN
Australia30 Mar 2027+2 monthsCable issueKAU Aug/SepViper cable cert; ratchet classificationYELLOW
Kazakhstan29 Jun 2027No changeNot startedTBDHugo CT cert not started; GTC gapRED
Uzbekistan31 Aug 2027+1 monthNot startedTBDPLANNING
Taiwan30 Nov 2027+4 monthsNot startedTBDSame plug type issue as JapanPLANNING
Thailand31 Jan 2028+5 monthsNot startedTBDPLANNING
Philippines31 Jan 2028+5 monthsNot startedTBDPLANNING
Vietnam29 Feb 2028+7 monthsNot startedTBDPLANNING
India28 Mar 2028+6 monthsEPR onlyTBDPLANNING
This Week’s Key Updates (Jul 20–25)
Japan Plug Type — Path Forward Meeting (Jul 20)BLOCKING B2C

Option 1 (Type A cable + pigtail ground + external surge arrestor) is being pursued as the near-term path. Pending quantitative safety/risk analysis from Sunil & Zach, and HW Legal recommendation from Ichigo/Serena. If risk profile is unfavorable, escalation to Trevor/Clint/Rajeev for Option 3 funding ($120–160M).

Key risk: Most Japanese homes do NOT have grounding terminals in living areas. All B2C customers are at risk. Starlink faced PR backlash launching with 3-pin plug in Japan.

Surge arrestor evaluation still incomplete — needs internal Amazon expert sign-off. Lightning charge transfers from outdoor CT to IDU without Class 2 housing.

Taiwan ($65M FET deal) has the exact same issue — solution has broader APAC impact.

URGENT — Sunil & Zach: Quantitative safety/risk analysis for Option 1 misuse scenario
URGENT — HW Legal (Ichigo/Serena): Review safety analysis, provide legal recommendation
Raymond: Regroup next week after risk data available
Coco VN ManufacturingYELLOW

Plasma process approved on all 3 FATP lines. Shipment approved Jul 20. ORT results: 0F/60T. 82K primer units on hold. New failures from inventory screening: 11F/30T (Wk4 Jun) + 9F/27T (Wk1). 710-unit REL validation ongoing.

APAC impact: VN is manufacturing origin for all APAC bulk orders. Plasma units cleared to ship. Any APAC pipecleaner uses plasma inventory only.

Australia FulfillmentYELLOW

KAU facility (Sydney): End of Aug / beginning of Sep for occupancy. CTDI operating. KAU supports Leo inventory Q4 + NZ exports. Ratchet classification issue — expected resolution by end of year (Turi monitoring).

Coco V1 SustainingGREEN

OK2SHIP complete (Jun 17). Public Beta: Sep 16. Satellite GA: Oct 28. 14K low-risk units + plasma units released through Aug 2026. Express Ocean at KFlex: Aug 7. Standard Ocean at US KFlex: Aug 24.

EPR — APACGAP

India: Battery Waste & Plastic Waste registration COMPLETE. E-Waste (CTs) initiated Jan 2026 — status update needed from Ramesh Rajamani.

Japan / AU / NZ: Not yet tracked in weekly EPR reports. Central EPR team covers NA/EU only. APAC scope needs confirmation from Cheyenne Coleman.

Japan Plug Type Issue — Control Center
Issue SummaryBLOCKING — B2C/SMB

The Problem: Japan uses exclusively Type A (2-prong, ungrounded) outlets. Leo CTs ship with Type B (3-prong) — unusable in ~100% of Japanese homes. This blocks B2C/SMB market entry. B2B (commercial rooftops) can accommodate 3-pin outlets.

SIM: LEO-JP-22

Owner: Raymond Ruiz (Sr TPM, Global Expansions)  |  Escalation path: Trevor / Clint / Rajeev

Options Under Review
OPTION 1.5 — BACKUP
Ship Type B as-is + mandate professional installation to upgrade outlet. $248/install. B2C exposure: $123M+ (JP segment alone). Poor CX. Makes interim = long-term. Taiwan ($65M FET deal) same problem — cost compounds.
OPTION 2 — FALLBACK
Ship Type B as-is. Viable for B2B only + tiny B2C population with existing Type B outlets. Total addressable market considerably reduced.
OPTION 3 — IDEAL BUT NON-VIABLE SHORT-TERM
Full redesign to Class II double insulation + Type A. Permanently eliminates all risk. 12–18 months. ~$40M/product line × 3–4 = $120–160M total. Aligns with Starlink Gen 3+ approach. On product roadmap for long-term but cannot meet Jan 2027 CPL.
Key Decisions Made (Jul 15 & Jul 20)
Hugo ships as-is — enterprise/appliance-class installation; customer arranges proper outlet. $200 upgrade negligible at Hugo price point.
Full IDU redesign rejected — $120M+ cost / 12-18mo timeline non-viable for Jan 2027 CPL.
Preferred path: Off-the-shelf Type A cable + pigtail — following Eero model. Avoids custom over-mold cert delays.
No additional customer research — B2C volume impact already well understood.
Legal determination will be based on statistical risk analysis (not qualitative judgment).
If all interim options rejected → escalation to Trevor/Clint/Rajeev for Option 3 funding.
Safety & Risk Assessment

Shock risk pathway: (1) fault to chassis, (2) customer touches device during fault, (3) sufficient energy to cause injury.

Pigtail ground availability: Most homes lack grounding terminals in living areas (only wet rooms). Pigtail would be unusable for majority of B2C customers.

~3% failure rate even with robust instructions (Sunil, human factors) — but since most homes lack the outlet, exposure is "substantial".

Mitigation: Earth Leakage Circuit Breakers (ELCB) common in post-1970s homes, but Amazon does not credit home infrastructure in safety design.

Lightning/surge: Outdoor CT charge transfers to IDU. External surge arrestor proposed (mandatory pro install). Evaluation NOT yet completed — needs internal expert sign-off.

Action Items (from Jul 20 meeting)
#ActionOwnerStatus
1Quantitative safety/risk analysis for Option 1 (misuse: no grounding terminal)Sunil & ZachURGENT
2Legal recommendation based on safety analysisHW Legal (Ichigo/Serena)URGENT
3Connect Sunil/Zach with Gabe (Eero) for benchmark injury dataRaymondDONE
4Follow up with Richard V. on double insulation in product roadmapRaymondIN PROGRESS
5Surge arrestor evaluation (lightning transfer risk)Sunil & Zach + HW LegalURGENT
6Regroup after risk data — decide: accept Option 1 or escalateRaymondNEXT WEEK
Timeline
Jun 24, 2026
Stefan Szasz raises issue; introduces Richard Velazquez (new CT Product owner)
Jul 8, 2026
Raymond Ruiz escalates as blocking issue for Japan full-service launch
Jul 15, 2026
Follow-up meeting: Preferred solution identified (off-the-shelf Type A + pigtail). Key decisions made. Action items assigned.
Jul 20, 2026
Path Forward meeting: Options formally presented to broader group incl. Business, Safety, Legal. Safety/risk analysis initiated.
Jul 28 (est)
Regroup after safety analysis complete — accept Option 1 or escalate to leadership
APAC Blast Radius

Taiwan: Same Type A plug problem. $65M FET deal at stake. Country-level diligence with Richard V. ongoing.

Other APAC: Any country using ungrounded Type A outlets faces same issue. Solution for Japan applies regionally.

If Option 1 rejected → B2C segment may defer Japan launch until Class II redesign available (~mid-2027). This would push Japan B2C beyond current Jan 2027 CPL.

Japan PSE Compliance — Regulated Product Tracking
Status Overview14/16 UNRESOLVED

PSE (Product Safety Electrical Appliance & Material) is Japan's mandatory certification under the DENAN Act. Without PSE marking + METI registration, products cannot be imported/sold/distributed.

Critical gap: Inventory systems pool by ASIN with no CM differentiation. METI can audit at any time without notice — must provide import/sales/in-stock data by model AND manufacturer within days.

16 action items across 5 categories. 14 remain unresolved. 2 Critical, 4 High, 10 Medium priority.

PSE-Regulated Products
ProductModel #CM(s)Import StartNotes
Hugo PBL1HU00Lite-on VN, Lite-on CNQ1 2027 (slipping)Actual manufacturer matters, not packer (Yuto irrelevant)
AC Cable Set (Hugo)55-004516LineTekQ1 2027Ships to CNT for inbox
AC Cable Set (standalone/Nakota)55-004516 / 53-100710LineTekQ1 2027
Naga standalone55-004389 / 53-100732LuxshareQ1 2027In-box Naga NOT regulated
Critical Open Items
PriorityItemStatus
CriticalHugo PB manufacturer identity clarification (Lite-on vs. Yuto on filings)OPEN
HighPer-CM tracking system implementationOPEN
HighCM-to-model mapping tablesOPEN
HighImport notification filingsOPEN
HighPOC assignment for PSE complianceOPEN
Medium (10)Traceability, labeling, documentation, manufacturing BOMOPEN
Source: JP PSE Compliance — Regulated Product Tracking (Quip)
Australia Cable & Fulfillment — Control Center
Viper CAT5 Cable ComplianceAT RISK

Coco bundle component flagged at risk. Permanent cert resolution targeted Jul 31, 2026. Stop-gap in place for 100-unit NBN partner shipment.

Cable accessories fell through Compliance/Regulatory Assessment gate — only power adapters were explicitly scoped in original assessment.

Coco IPX6 / Plasma Impact on AUMONITORING

2,139 NBN AU units require plasma-built devices (per Coco IPX6 alert). Plasma now approved on all 3 lines; 0F/60T ORT. Primer inventory (~82K units) on hold pending REL validation.

New failures found in inventory screening (11F/30T Wk4 Jun; 9F/27T Wk1) — different lots/lines/operators. Root cause analysis ongoing.

KAU Facility (Sydney)ON TRACK

Target occupancy: End of August / beginning of September 2026

Operator: CTDI

Supports: Leo inventory Q4 + New Zealand exports

Flow: Direct CM → KAU (KBN as backstop). Inventory from ICN ICA2 (China) + KBN.

Returns: Kept separate from KAU initially until CTDI validated.

Brittany: Virtual UAT on new KAU building (working backwards from inventory timelines)
Shawn: Returns logistics consolidation for Melbourne
Ratchet Classification (Biosecurity)MONITORING

AU-specific 8-year-old biosecurity workaround blocks shipments. Expected resolution by end of 2026. Decision: monitor only (no proactive mechanism) since the requirement should be removed.

Turi Johnson: Monitor timeline; escalate if delays
APAC Pipecleaner & Mini OK2Ship Status
7-Gate OK2Ship Process
CountryG1 TradeG2 CT/BundleG3 DemandG4 FulfillmentG5 MM UATG6 LDAGG7 OK2Ship
Japan
Mar 1, 2027
Australia
Mar 30, 2027
New Zealand
Mar 30, 2027
Kazakhstan
Jun 29, 2027
Gate sequence: G2 + G5 → G6 → G7. Non-negotiable.
Japan Pipecleaner (3rd Shipment)CONFIRM

Ocean latest start: Jul 30, 2026. Air window: closed Jun 22. Trade GTC readiness is prerequisite. UAT completes Oct 23.

Confirm: Was Japan ocean pipecleaner initiated Jul 22?
Early Access & Pre-Launch Unit Requirements
Summary
CountryCustomerUnitsTypeShip FromStatusNotes
AustraliaNBN100B2B Early AccessKVNActivePlasma units only; Q4 2026
JapanJSATTBDFixed ServiceKVNTBCPending K1.6 build + POC (Paolo)
AustraliaConsumer BetaTBDBetaKAUMar 2027Per CPL consumer beta date
New ZealandTBDTBDTBDKAU exportPlanningNZ exports via KAU
AU NBN — 100 Units

PO in system. Flow: CNT → KVN → NBN (outbound sales order; no AU import PO). First 100 units ship ~2 days after FFS. Must use plasma-built units only.

NBN needs support earlier than AU service launch (Mar 2027). KVN supports until KAU operational.